03-20-2015 09:19 AM
Looking at the project from a safety standpoint:
What range of temperatures and pressures?
What materials are being pressurized?
If the PC or code locks up, what is the worst that could happen?
Manual E-Stops or safe system shutdown protocols?
-AK2DM
03-20-2015 09:39 AM - edited 03-20-2015 09:46 AM
Temperature range 0-300 F
Pressure Vaccum to 1000 Psi
Objects under heat and pressure are transducers in a furnace
You are totally right. The temperature and pressure receipes run almost 20 hours. If there is a code error, causing system to lock up. The worse result could be - all the units under test will have to be scraped and Chamber and pressure controller unit might be damaged if stuck running for a long time. E Stop will definitely implemented. I am think some algorithm within labview to shut down all the equipments if certain error occor. Any suggestions ?
Many thanks
03-20-2015 09:50 AM
In the event of PC or program lockup failsafe- look into watchdog timers.
You may also want to implement a temperature monitoring relay- if the relays driving your heating element shorts out and applies full power to the heater 100% of the time, the safety relay can kill power once a preset over-temperature limit is reached.
-AK2DM
03-20-2015 10:21 AM
Good point thank you
03-20-2015 10:51 AM - edited 03-20-2015 10:52 AM
Experience is a good teacher, get burned once, lesson learned!
2000psi of H2 at 375C after the SSR's powering the heaters shorted. Batch of product = Cinnamon Toast Crunch. I then specified that Over-Temp Relays be installed.
-AK2DM