08-14-2007 10:56 AM
08-14-2007 12:27 PM
08-14-2007 02:37 PM
I've isolated the problem but have no idea what to do with it!
The sensor is on a test rig (primarily a metal deal) which is grounded. The motor on this rig is controlled by a Lenze AC variable speed control. This speed control is the source of the problem!
I've tested the sensor remotely and at the rig with that motor control off, and it acts normally. Even direct-wired the motor at ludicrous speed full RPM, bypassing the control, and it read a nice steady 12,000 RPM. As soon as you hit the start button on that variable control, my readings go haywire.
As far as I know, everything is grounded correctly and the only other wire I have running to that controller is a normally open wire which turns the motor control off in case of an emergency condition. Any ideas or input as far as what to look for in interference and as to how to counteract it?
Crossposting to the Signal Conditioning forum.
08-14-2007 02:54 PM
Hi Ralph:
If possible, try mounting the prox to the rig so it is insulated from ground. And if you have an oscilloscope around that may prove helpful at looking at the signal while you try different things.
Also try to route the prox cable away from motor leads and drive. Do you know if the prox cable is shielded?
Where does the prox get it's power from? You may want to scope the power out too. Motor drive noise can be a bugger to deal with sometimes.
08-31-2007 08:34 AM
My prox is powered by my 5v reference voltage coming from my PCI-6602.
We've tried insulated mounting as well. No difference! The prox cable is shielded up til the last few inches which are inside a steel box.
...
We're putting shielded power wire in conduit on all motor drives now, in hopes that it will cut it down. I'm also hoping to find a programmatic solution via the 6602 digital filters and/or lowpass filter.
This is putting a bugger in our program, for sure.
09-04-2007 07:50 PM - edited 09-04-2007 07:50 PM
Error -20020 occurred at an unidentified location
Possible reason(s):
Analysis: The cut-off frequency, fc, must meet: 0 <= fc <= fs/2.
Message Edited by Matt A on 09-04-2007 07:58 PM
09-10-2007 07:48 AM
You know, I think that simple solution you just showed me will do just fine. I was racking my brain trying to come up with something that 'obvious'.
Thanks to all that replied, I'm still going to pursue the digital filtering as well so that I can learn how to implement it effectively, as well. This has been a great thread for me as far as gaining some understanding.
"I think you may have misunderstood exactly what the Filter express VI does."
Is it that obvious? :manmad: My sig says I'm confused for a reason, thanks Matt!