Jim,
When you open your project, CVI looks for a workspace file of the same name to determine which windows to open automatically (for example). As a result, CVI was probably trying to open the small UIR in the UI editor as you loaded the workspace. Maybe that smaller UIR had been inadvertently truncated by some tool, and so it was invalid. Depending on how corrupted it was, and where, CVI might not be able to survive the attempted load, and so it crashed in some creative way... 🙂
Anyway, I'm glad things are working for you now.
Luis