01-30-2011 09:48 AM
I have a plastic modular link conveyor that every time it jams it destroys the belt because the geared 2 hp 3ph motor is too powerful. I am driving the motor with a Siemens Micromaster 420 VFD. When I adjust the current max, the frequency changes automatically and proportionally which is not good since I do want to maintain belt speed. I am told by the belt manufacture that this is just the way it is and that there is no way to overcome this. I don’t buy this doesn’t seem logical and I have other equipment that if they jam the belt stalls but does not break. Any thoughts?
01-31-2011 04:49 AM
There are mechanical clutches available to limit the torque of the drive. However, I have no experience with these and cannot tell you about performance.
01-31-2011 07:19 AM
Normally, adjusting the max current in the drive is what you want to do. I don't know why that drive scales frequency with current. Normally voltage and frequency remain proportional. Be sure you are adjusting a max current parameter(or torque if available), and not a rated current that is used to alllow the drive to run properly. As mentioned, a better alternative may be a torque-limiting clutch or coupling. Zero-Max and R&W are 2 names that come to mind.