Ryan,
Thank you for your response, below are answers to your questions.
Upgrading to DAQmx is a rather painful process, as we have over 130 MB of coding spread across about 600 vis for this application. While I realize traditional DAQ is no longer supported, it is a bit of a sore point for me to hear "try DAQmx", as I've found (on other projects) at least as many issues with that driver set as I have with traditional DAQ, so it is far from a panacea.
For the other, code related questions, it's probably easiest to answer them in reverse order: As I mentioned, I've been running a (slightly modified) version of the example code "Real-Time PID Contol.vi" that ships with Labivew to perform these checkouts, so posting my specific code is unnecessary. The only modification I made to the example vi was to add a second control so the AI and AO task ID's went to the separate cards, and it recreates all the same symptoms I see in our other code, and works just fine with a single 6052E (setting both AI and AO to the same device number).
The loop is running, as I do see changes to the displayed AI channels.
And finally, I did verify that I am changing both the routing from the 6052 (using the route signal vi) and the routing to the 6733 clock (AO clock config). It did almost seem like there was something odd going on with the routing, and I've been playing a bit with resetting the boards prior to sending the commands, just to see what that affects.
The only other peculiarity I've seen since my original post is that occasionally the 6733 does see the update pulses, but with a huge (several second) delay from the time the value changes on a probe going into the "AO single update". I have the loop rate set at 1000 Hz, so that is several thousand iterations before it sees (or at least responds to) the update clock! Between that and the fact the system works fine using PFI7 is making me think maybe the RSTI lines in the chassis are being lugged down somehow, so I'm also pulling another chassis over, so I can see if perhaps these effects are peculiar to the 1052 chassis I'm using.
Let me know if you have any thoughts, and I'll post any discoveries I make with the new chassis.
Thanks again,
Chad