It sounds like you have some problem, but not necessarily the one you think. The
differential in the name of your sensor refers to the pressure, not the voltage/current output (although the output may also be differential, without a spec sheet, I don't know). Did you check to make sure the gain on the 5102 was set all the way up? Most pressure sensors have a pretty low output range. If the output range is low enough, you may be getting noise on the low bits of the 5102 output. It is only an 8 bit device (256 levels). If this is the case, you have several options:
- Find an amplifier(s) and use it(them)
- Roll your own amplifier. This is much easier than you may think. A $2 amp and $30 of supporting circuitry and packaging will do what you want. Go to the National Semiconductor or TI websites for chip selection and suggested circuit diagrams. Use a wall-plug transformer or batteries for power.
- Get a new sensor which has a higher output. This may be cheaper and easier than making your own amplifier.
- Get a data acquisition board with better gain and/or resolution. This is more expensive. Currently, low-cost USB solutions start at about $150, plug-in boards at about $375. If you don't need speed, go USB. It is much cheaper and you don't need special cables and connectors to plug into it.
Good luck!