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Rotary motion control system that follows an angle vs time profile

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Does NI sell a product like this?  Our company is looking to purchase a motion control system that creates rotary motion based on a user specified angle vs. time function.  I am having trouble finding what we need from vendors of motion control products.  The input to the system needs to be an angle vs. time plain-text computer file such as this:

 

Example Angle vs Time file
-------------------------------------------------------
Angle(degrees) Time(seconds)
0   0
5   1
6   1.5
8   1.8
10  2
14  5
18  6
15  7
12  8
9   9
5   10
2   11
0   12
---------------------------------------------------------

 

The system output should be rotary motion that matches the input angle vs. time profile as closely as physically possible.  I understand there might be hardware limitations in the system which may affect the actual motion profile (like no instantaneous accelleration).  The torque load on the motor will be small (3 inch-oz).  The fixture that will connect to this system can be easily rotated by hand with little resistance.  The system must be able to follow motion profiles that are at most 2 hours long, containing up to 50000 discrete moves.  The resolution must be 1/10th of a degree.

 

The user interface must be very simple:

 

1)  Load an angle vs time profile on a PC from a plain text file using a File browser dialog

2)  Click buttons on a simple motion control panel to position the motor to its "home" position (1 "Move" button, 1 "Distance" field)

3)  Click a button to set the home position

4)  Click a "GO" button which starts motion that follows the angle vs. time profile.

 

Does such a system exist?  If so, where?  We currently have a real-time system like this that I built but the stepper motor controller does not have enough RAM to store compiled motion profiles with more than 1600 discrete moves.  Please reply to this post if you know an off the shelf product that can do all this.

 

Thanks,

Richard

 

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Richard,

with NI-Motion controllers and LabVIEW it should be a fairly easy task to program this application. An experienced LabVIEW programmer should be able to develop this application within about two days.
If you are looking for a turnkey solution please provide some information about the location of your company and I will be happy to suggest some NI Alliance Members (system integrators) who will be able to provide such a solution.

One question: How do you want the moves to be executed? Do you need interpolation between your discrete positions to generate a smooth motion profile or do you want the axis to wait for the next point in time in your file and then move as quickly as possible to the appropriate angle? Both options are possible.

Best regards,

Jochen Klier
National Instruments Germany
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We need smooth profiles, so the speed of the motor must be constantly readjusted to maintain continuous motion for certain profiles.
 
Our company is BinOptics Corporation, 9 Brown Rd, Ithaca NY, 14850.  The contact person is Richard at ballantyne@binoptics.com, telephone 607-257-3200 x225
 
Please have an NI Alliance Member contact us.  Thank you!
 

Message Edited by Richard Ballantyne on 01-10-2007 10:22 AM

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Richard,

I have passed this information to my colleagues in Austin (Tx) and they will make contact with an Alliance Member close to you.

Jochen
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Jochen,
 
Great!  I look forward to hearing from them soon.
 
Thanks,
Richard
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Jochen,

I still have not been contacted by anyone from National Instruments or an Alliance Member.  Could you please follow up with your colleagues in Austin, TX?  Thanks!

Richard

 

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Richard,

I'm sorry for the delay. I will send a follow up immediately.

Jochen
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Hi Richard,
 
I spoke with Design Assembly Concepts, one of our motion expert alliance members about your application. They should be able to help you out and will contact you shortly. Please let me know if I can help in any way.
 
Regards,
 
Nipun Mathur
Product Manager
Motion Control
National Instruments
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Excellent.  I'll be waiting to hear from them.  Thanks Nipun!

Message Edited by Richard Ballantyne on 01-19-2007 12:30 PM

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Solution
Accepted by topic author RichardBallantyne
Richard,

My name is Mark Ganninger with Design & Assembly Concepts, Inc., the company that was referred to you by Nipun at NI.  We have designed many systems utilizing NI's motion controllers in similar applications. 

My contact information is:

Design & Assembly Concepts, Inc.
Email:  mganninger@dac-us.com
Web:  www.dac-us.com
Phone:  512-528-9501

I'll give you a call and get some more specifics on you application.

Mark


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