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Noise issues with PXI-6225 and PXI-6070E

We are using two different DAQ cards (PXI-6225 and PXI-6070E) mounted on a PXI Chassis to acquire data from different types of sensors.  We had a LabView application built for this purpose.  We are able to change the channel configuration depending on the type of sensors we want to use.  On the current setup we intend to use 64 differential pressure tranducers from Setra, model 265, which have a 0-5 VDC output and use a 24 VDC excitation.  These transducers use the changes in capacitance on the circuit to translate it to changes in pressure.
All channels are configured as NRSE and the first configuration consisted of all 64 single-ended channels connected to a SCB-68 connector block and then to the PXI=6225.  When we tried to connect all 64 sensors we found noise problems on the signals we acquired, so we started troubleshooting.  We got 48 of 64 sensors to read acceptable data with reduced levels of noise.  When attempting to connect the remaining 16 channels none of the configurations seemed to work.  All the shieldings in the cables were referenced to the common and still noise didn't drop on those channels. 
Then we decided to connect those 16 channels through the other card, PXI-6070E.  Noise levels were reduced, but we noticed that some of the transducers showed offsets in the "zero".  We recalibrated the sensors, double-checked the settings, and once we connected them back to the system, the 0.2V-0.4V offset appeared again.  Also we noticed that in the previous 48 channels two of the sensors showed considerable levels of noise.  We tried swithching sensors, checking the cables, shielding, location on the test specimen, and still can't figure out the source of the noise.
Talking with the company that developed the LabView application, they mentioned that the DAQ card may be generating the noise issues.  How can we confirm this and is this a possibility?
Any feedback is welcomed.
Thanks,
Roy.
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Hi Roy,

You mentioned that you are using the NRSE configuration. I was wondering if you are using the AI Sense terminals (pin 62 on Connector 0 and pin 56 on Connector 1) as recommended in the M Series User Manual. I would also recommend making sure that all of your connections are secure. This article has some great advice on reducing noise in measurements. When you mention that you tried swapping sensors and channels, and cables, did the noise seem to follow a particular piece of hardware? Let me know how things go.

Regards,
Kent
Applications Engineer

 
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Hi Kent,
yes we've used the AI SENSE terminal on the right pins.  I already had a copy of the article you are mentioning, and actually it has helped me to learn a lot about noise and wiring and how to troubleshoot our problem... but still without succesful results.  We've been able to get rid of the noise from the PXI-6225.  The sensors connected to the PXI-6070E still had some issues and we were able to replace those channels with inputs on an additional brand-new PXI-6225.  We are now having problems with the new card.  After analyzing the power spectra we determined we are getting noise with a frequency around 9 Hz.  It is not coming from the sensors or cables, since we shorted the signal and AISENSE terminals and still got the 9Hz noise on the time history we acquired.  This low-frequency noise affects our measurements because we are measuring wind-induced pressure fluctuations which are generally below 10-15 Hz.  Anything above that frequency range, we can filter it out with software filters.  We are running out of ideas and we don't what else to try or if there is no other option than to double the channel inputs available and go for differential channels.. which at this point may be out of our possibilities.
Thanks,
Roy Liu.
Graduate Research Assistant
International Hurricane Research Center
Florida International University
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Hi Roy,
 
If I may ask, what is the sampling frequency you are using? and would you still get that 9 Hz noise when only one channel is connected?
 
Regards,
Faris
Bueller
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