01-28-2008 02:39 PM
01-29-2008 08:21 PM
Here's a thought that I have based upon my observations of Ultiboard and your description. Instead of using mechanical layers when creating the component, try using the silkscreen layer. All the footprints I see use the silkscreen layer for the outline, so maybe by using the other layers you describe it may be causing this situation.
It would help if we could see the part and how it was created in order to provide a better answer. If you can't post your Ultiboard file for security reasons, maybe you can post a blank file with the part on a board for us to examine.